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Technical Articles

 

On this page, you'll find specialist articles reprinted from technical publications on selected aspects of compressed air. The essential contents are summarized in short abstracts and if you wish, you can call up the complete article (and print it). Simply click on the corresponding short title with the ACROBAT symbol, and the article will appear in original layout on your screen.

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Air supply with IT efficiency

Today's industrial firms have a lvel of automation that would hardly be possible without the use of compresses air. This energy source has the advantage of excellent fexibility, but it is not cheap to produce; which is where systematic cost management comes into play.

Author: Erwin Ruppelt, Michael Bahr
Source: Hydrocarbon engineering 5/2005

pdf_icoAir supply with IT efficiency
 
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Reliable and efficient concept
Tailor-made air supplies for PET bottle production

It's immediately obvious from a glance in the beverages section of any supermarket – the containers and bottles of polyethylene terephthalate, better known as PET, are competing strongly with conventional glass containers and bottles. And there's a good reason; PET offers both the beverage industry and the consumer immense advantages. Compressed air plays a central role in the production of modern packaging mediums. In this particular field of operations, tailor-made system solutions can increase efficiency significantly.

Author: Michael Bahr
Source: Getränkeindustrie (6/2003)

pdf_icoReliable and efficient concept
 
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Outsourcing air needs – a supply concept with a future
User study by BASF Coatings confirms savings

Cost-reduction is the buzz phrase of the year in compressed air engineering. Compressed air plant manufacturers will be showing off their new products and services at this year's Achema, and most of them will be aimed at saving money. This isn't just a reaction to the current economical situation, but also a general trend that is developing in the interests of the user. Global competition is dictating the rules, and over the long term, only those companies will survive who efficiently utilise the resources they need. In this respect, concepts such as compressed air outsourcing are rapidly gaining in popularity.

Author: Klaus Dieter Bätz, Michael Bahr
Source: CHEManager (10/2003), page 29

pdf_icoOutsourcing air needs – a supply concept with a future
 
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Scaling down the costs

If consumption is high, savings can be high, too. This point has gradually got through to industrial users of compressed air. Up to 30 percent power savings are possible - in some cases - even more. But it's a long way from realising something to doing something about it. With the help of modern compressed air engineering and analysis techniques these savings can be made much easier and quicker than is generally thought.

Author: Erwin Ruppelt
Source: Der Betriebsleiter (4/2003), page 54 f.

pdf_icoScaling down the costs
 
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Is variable speed drive the panacea we're looking for?

What does a compressed air system have in common with a symphony orchestra? Best performance is not achieved by outstanding soloists, but by optimum interplay. Experienced compressor manufacturers can now offer system solutions to industry that meet this requirement in every respect. As well as correct system design and sizing, both the master controller and the internal controller play a very important role.

Author: Erwin Ruppelt, Michael Bahr
Source: Drucklufttechnik (1-2/2003), Page 24

pdf_icoIs variable speed drive the panacea we're looking for?
 
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"Worldwide Teleservice gives transparency to compressed air systems"

Web technology is now forcing its way into compressor engineering, for example, via Sigma Air Manager, Kaeser's new master controller. Erwin Ruppelt, from KAESER Kompressoren, Coburg, explains its effect on compressed air systems and the compressed air field.

Author: Olaf Stauß
Source: INDUSTRIEANZEIGER 5•6/2002, page 39 f.

pdf_icoWorldwide Teleservice (PDF)
 
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Buying Compressed Air instead of Compressors

The number of industrial enterprises choosing to buy their compressed air as a utility rather than investing in its means of production is increasing, with good reason, as can be confirmed by numerous satisfied customers.

Author: Michael Bahr

pdf_icoBuying Compressed Air (PDF)
 
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A Matter of Choice: Reduced air costs using optimized compressor controllers

What does an air center have in common with a symphony orchestra? The answer is that overall quality is not judged on the outstanding performance of soloists but rather on the harmonious performance of the whole. Experienced manufacturers such as Kaeser are now able to offer tailor-made, highly economical compressed air supplies to the beverage industry. As well as the correct design and planning of a compressor package, it is not just the master controller, but also the internal controller that plays a major role in more efficient air production.

Author: Erwin Ruppelt
Source: Getränkeindustrie (7/2000) , page 392 ff.

pdf_icoA Matter of Choice (PDF)
 
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New system solution: More Sure and Economical Compressed Air Treatment

Increases in applications of compressed air in the chemical and food industries can be clearly seen over recent years. At the same time, the demands of quality and economy of production of this energy source are also rising, In response, the manufacturer Kaeser Kompressoren has developed a comprehensive system solution for sure and cost-effective air treatment.

Author: Erwin Ruppelt
Source: Verfahrenstechnik 34 (2000) No. 9, page 30 ff.

pdf_icoNew System Solution (PDF)
 
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Zurich to Thalwil, An Example of Modern Tunneling Technique

Swiss Railways have laid a parallel dual railway line between Zurich and Thalwil to relieve the heavy traffic load on the lakeside section of this route. The new line, opened for passenger and goods trains in 2003, passes through a tunnel for 9.4 of it's total 10.7 km length under the Allmend Brunau region. The geological structure through which the tunnel was driven presents a stiff challenge in which compressed air played a major role.

Author: Michael Bahr
Source: SchweizerBauJournal 5/2000

pdf_icoTunneling Technique (PDF)
 
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Lower Costs Because of Synergy Effects. Modern technology makes screw compressors even more efficient.

Synergy effects improve economy in air compression. Compressed air is one of industry's main energy sources, which means that the cost of its generation becomes increasingly important. By means of a master control system it is possible to synchronize the output of the compressors to match the actual air demand exactly. The internal compressor controller Sigma Control gives clear information on the operational status of the machine. Also, Teleservice brings savings in service costs and at the same time increases machine availability with the help of global communication (based on package networking). Compressors with direct drive are a development that improve economy and, together with premium efficiency EPACT motors, represent a further important step in the reduction of power costs. The synergy effects of these individual measures can add up to overall cost reductions of up to 30%.

Author: Michael Bahr, Erwin Ruppelt
Source: Maschinenmarkt 43 (1999), S. 28 ff.

pdf_icoLower Costs Because of Synergistic Effect (PDF)
 
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Piesau Glassworks Opts for Efficient Air Technology. Traditional glassworks successful on the open market

Entry into the open market proved to be a successful venture for the German Piesau Glassworks in Thuringia, turning them into a competitive international presence. Whereas the smelting furnaces run on electricity and gas, compressed air is the main energy medium for the processing machines in which glass vessels are blown. The article describes the efficiency of the compressed air and vacuum stations, which are under the control and supervision of a KAESER VESIS master controller. With regard to overall economy, this equipment offers a decisive advantage in that the optimized performance and utilization of the compressors as well as improved ventilation will bring the user a shorter payback time.

Author: Michael Bahr, Erwin Ruppelt
Source: Glas-Ingenieur 5 (1999), S. 52 ff.

pdf_icoGlassworks Piesau (PDF)
 
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Next Summer Will Surely Come! How to avoid overheating problems in compressed air installations.

Soaring summer temperatures bring sweat to the brows of many production managers whose plant relies on compressed air being delivered by equipment not adequately designed and installed for realistic year-round conditions. The article deals with the cooling aspect of compressor and dryer design and installation. The compressor room itself as well as the compressors in it must be properly ventilated with provision for inlet and exhaust air. Heat of compression has to be taken away and should ideally put to some useful purpose via a heat recovery system. The air dryer downstream of the compressor has to be designed to cope with high ambient and high air inlet temperatures. All these criteria should be taken into account for optimum configuration of an air system that can be relied on.

Author: Erwin Ruppelt
Source: Schweizer Maschinenmarkt 20 (1993), page 106 ff.

pdf_icoNext Summer Will Come for sure (PDF)
 
 
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